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1.速度: 250-300米/分钟
2..合格率: 98.5% (按7.5小时计算,实际产量与理论产量的比值)
4.工作效率: ≥85%(按7.5小时计算,实际产量与理论产量的比值)
5.实际功率: 320KW(包括热熔胶机)                 断路器: 600A
6.电源: 三相四线 380V/50HZ(地线)
7.电线 3x120mm2+1x50mm2+1x25mm2
8.空压机: >0.6Mpa, 3.2m3/min, 22kw(仅供参考)
9.设备毛重: 105吨
10.噪音: <90dB(A)
11.设备尺寸: (32×8x5.5)m
12.操作空间: (36x12x6)m
13.设备颜色: 金属银灰(可根据客户要求)
14.生产产品尺寸:
S.M.L.XL (特大号产品宽度不能超过820MM,否则视为定制产品,设备价格需调整),
建议克重: 小棉芯克重约为15-20克,大棉芯克重约为40-60克,高分子克重6-15克。
15.装箱: 4×40HQ+1×20GP

 

设备主要功能描述
主机功能描述:
1:主机采用双层结构,分离材料区和功能区,操作空间大,易于操作和维护。
2:双成型鼓下浆方式,双棉芯与高分子混合施加
3:成型鼓和成型刀具由吊臂辅助拆装.
4:生产S,M,L,XL四个型号的尿裤:
   包括卫生纸包裹棉芯施加装置,高分子施加装置,弹性腰围,传导层,腿部橡筋,立体护围,前腰贴,侧腰贴,底膜施加装置。
5:两台高速粉碎机,采用锯片设计,可粉碎所有木浆,粉碎量分别达到600KG及450KG每小时.
6:PLC控制器,触摸屏,伺服控制系统
7:8台FIFE纠偏器,分别用于ADL, 弹性腰围,面料无纺布,底膜,拒水无纺布以及分切后两侧纠偏, 上层及下层卫生纸,底膜在线复合
8:6 套原材料自动中心开卷,恒张力控制,自动拼接料,自动纠偏,自动剔废和自动废料回收装置。(包括复合膜,亲水无纺布,拒水无纺布,底膜,传导层,上层卫生纸和下层卫生纸)。
9. 除胶,莱卡丝外,其它所有材料都有自动缺失检测功能。当一种材料缺失或断料,机器会在最短的时间内自动停机以减少次品率。
10:前腰贴伺服定位切断装置适合规则无色标图案设计以及特殊的前腰贴 (图案设计包含定位色标)
11. 底膜在线复合装置,且同时具备底膜定位切功能(复合底膜需印刷有色标)
12. SAP 落地式抽吸添加装置,伺服控制
13:粉尘回收及木浆高分子收集再利用装置
14:消音装置
15:废料收集箱 ,尿裤成切后废料统一收集,方便处理。
16:设备可远程操控,及时监控设备运行程序,可远程维护及解决程序问题
17:  底膜在线复合
18:设备装有安全防护门

 

Main technical parameters
1.Designed speed: 300m/min
2.Working speed: 250-300pcs/min
3.Qualified rate: 98.5% (The rate is compared with qualified products with gross output products within7.5 hours)
4.Efficiency: ≥85%(The rate is compared real output with principle output within 7.5  hours)
5.Installed capacity: 360KW (Including hot melt system)
6.practical capacity: 320KW(Including hot melt system) Breaker Capacity: 600A
7.Electric power supply: Three-phase & four-wire 380V/50HZ(Ground wire)
8.Electric wire: 3x120mm2+1x50mm2+1x25mm2
9.Air compressor: >0.6Mpa, 2.2m3/min, 22kw(to be reference)
11.Gross weight: 105T
12.Noise: <90dB(A)
13.Machine size: (32×8x5.5)m
14.Working space: (37x13x6)m
15.Color: Silver(According to order)
16.Range of products: XL、L、M、S(the width of XL product can’t exceed 820mm, otherwise, the products will be the tailor-made.
Recommended weight: small core is  15-20g big core is 40-60g,weight of SAP is 6-15g.
17.Container: 4×40HQ+1×20GP
Functions of the main machine:
 
1: The machine adopts double floors, separate the materials part and running part, easy to operate.
Material area and function area, large working space, easy for maintaining.
2: Double forming drums fluff pulp feeding unit, the cores are mixed with SAP.
3: Forming drum and forming cutter disassembly and installed by crane
4: S,M,L,XL
Diaper structure:
Including fluff core wrapped by tissue paper supplying units, SAP supplying devices, waistband, ADL, leak cuff, leg guard, frontal tape, side tape and bottom film supply devices.
5: Two sets High Speed Crusher: adopts saw blade can crush all kinds of fluff pulp 600kg/hour and 450kgs/hour.
6: PLC +touching screen +servo controlling system
7: The machine equipped with 8 sets web guiders. For ADL sheet, top sheet nonwoven , back sheet film, SMS leak cuff nonwoven before and after slitting, Upper and bottom tissue paper, Back sheet laminated film   
8:  6 sets of automatic splicing, auto unwinding, auto material tension control, automatic rectification and auto reject wasted products, auto stop when breakdown take place (used for top sheet nonwoven, hydrophobic nonwoven, back sheet, ADL, upper and bottom tissue and complex nonwoven)
9. Except glue, elastic and fluff pulp, all the other raw materials all has automatic missing detection. When a material is missing or broken material, the machine will automatically shut down in the shortest possible time in order to reduce the defect rate.
10:Frontal tape and back sheet film with sensor position cutting function.
11:Back sheet cloth like film online laminated unit, at same time, it has back sheet position cutting function (P.S: Laminated back sheet film should printed with color mark.)
12:SAP dosing system set up on the ground, SAP feeding quantity controlled by servo system
13: Dust collection unit, fluff pulp and SAP collection and recycled feeding cabinet.
14: Sound reducing devices
15:Waste raw materials collection unit, all the wastage raw materials can be transferred easily.
16: Machine can be controlled remotely, timely monitoring machine working programs, and can remote maintenance and solve programs problem
17:Back-sheet online lamination function
18:Machine equips safety doors

 

 

 

[来源:金卫集团] [作者:金卫集团] [日期:10-04-07] [热度:]
 
     

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